The hottest tobacco machinery zb22b type slender s

Tobacco machinery zb22b type slender flexible box and hard strip packaging group standard

tobacco industry standard of the people's Republic of China

Tobacco Machinery

zb22b type slender flexible box and hard strip packaging group -

model zb22b carton packaging group for small size cigarette soft package

1 Scope

this standard specifies the technical requirements, test methods,the Inspection, marking, packaging, transportation and storage, etc

this standard is applicable to zb22b type slender soft box and hard strip packaging unit (hereinafter referred to as the unit)

2 quotation 5. The table provides the standard for manual filling in boxes

the provisions contained in the following standards constitute the provisions of this standard through reference in this standard. When this standard is published, the versions shown are valid. All standards will be revised. All parties using this standard should explore the possibility of using the latest versions of the following standards

gb 2894-1988 safety signs

gb/t 3768-1983 simple method for the determination of sound power level of noise sources

gb/t 5606.2-1996 cigarette packaging Marking, storage and transportation

gb 5606.3-1996 technical requirements for cigarette rolling

gb/t 13306-1991 label

yc/t 1-1994 rules for the preparation of tobacco machinery product models

yc/t 10.10-1993 general technical conditions for tobacco machinery painting

yc/t 10.11-1993 general technical conditions for tobacco machinery assembly

yc/t 10.12-1993 general technical conditions for tobacco machinery packaging

yc t 10.14-1993 tobacco machinery general technical conditions of machinery Electronic control equipment equipped with electronic devices

yc/t 10.16-1996 general technical conditions of tobacco machinery electrical assembly

yc/t 11.2-1993 basic requirements for drawings and design documents of tobacco machinery products

yc/t 15-1994 naming method of tobacco machinery products

3 classification and naming

classification and naming shall be in accordance with the provisions of yc/t 1 and yc/t 15

3.1 model

z-- type code unit

b-- group code packaging

2-- type code soft brown hard strip

2-- type serial number

b-- improved design code second improved design

3.2 basic parameters

basic parameters of the unit are as follows:

a) rated production capacity: 10 pieces/min

b) package cigarette product specification:

package cigarette: length 120mm ± 0.5mm, circumference: 21.1mm ± 0.3mm

soft box (20 pieces/box): (121mm ± 0.5mm) × (47mm±0.5mm) × (20mm±0.5mm)；

hard strip (10 boxes/strip):220mm × 122mm × 48mm；

c) power consumption: 10.85kw

d) overall dimension (length × wide × Height):6879mm × 4344mm × 1972mm；

e) weight: 5925kg

4 technical requirements

the unit shall be manufactured in accordance with the drawings and design documents approved by the specified procedures, and comply with the provisions of this standard and relevant national and tobacco industry standards

4.1 working conditions

the unit shall be able to work normally under the following conditions:

a) ambient temperature: 20 ℃ ~ 30 ℃

b) relative humidity: 55% - 65%

c) altitude: not higher than 2000m

d) power supply: 3N ~ 50hz/tn-s, 380V ± 38V, 50Hz ± 1Hz

note: the electrical part of the exported complete machine shall be designed according to the power supply voltage and frequency specified by the purchaser

e) compressed air: pressure not less than 0.6MPa, flow not less than 600l/min

f) cigarettes and packaging materials shall meet the requirements of Appendix A (standard appendix)

g) cigarette tray size (length × wide × Height):670mm × 132mm × 420mm。

4.2 service performance

under the working conditions specified in 4.1, the unit shall be able to meet the following requirements:

a) the rated production capacity is 10 pieces/min

b) the packaging quality should meet the requirements of gb/t 5606.2

c) the effective operation rate of the unit shall not be less than 85%

d) the loss rate of cigarettes and packaging materials shall comply with the provisions of gb/t 5267.1 (2) 002 electrical coating of fasteners in 7.2.1.3 of the cigarette process specification

4.3 safety, health and environmental protection

4.3.1 the moving parts that may cause injury accidents to people or the parts that may cause damage to the machine should be equipped with safety protection devices

4.3.2 in case of failure or overload of each complete machine in the unit, the action of each protective device shall be sensitive and reliable

4.3.3 the insulation resistance, dielectric strength and protective grounding of electric control equipment shall comply with the provisions of 3.7.1, 3.7.2 and 3.7.3 in yc/t 10.14-1993

4.3.4 during the operation of the unit, it should be able to shut down safely under one of the following conditions:

a) when yb52b fails to shut down for more than 10min, yb22b will shut down automatically

b) when yb62d has insufficient smoke supply, yb92d main motor stops and auxiliary motor does not stop

4.3.5 the noise of the unit shall not be greater than 85dB (a)

4.4 assembly

4.4.1 the assembly shall comply with the provisions of yc/t 10.11 and yc/t 10.16

4.4.2 the mechanical connection between each complete machine of the unit should be firm, and the passage through cigarettes or cigarette packets should be unblocked

4.4.3 the pipeline connection between each complete machine of the unit shall not be bent or twisted

4.4.4 the operation of the unit shall be continuous and stable

4.4.5 the lubrication system has no leakage

4.4.6 the upstream and downstream machines in the unit shall be interlocked:

a) when any of the first two machines in the unit fails, yb62d hard strip packaging machine and yb92d transparent paper packaging machine outside the strip shall be shut down, and the packaged goods in the channel are less than the specified quantity, and they shall be automatically in the state of waiting for packaging

b) when either yb22b flexible box packaging machine or yb52b transparent paper packaging machine outside the box breaks down, the other should slow down and return to normal operation after troubleshooting. The speed of Motorola's Razr series mobile phones should be reduced

4.5 no load operation

the unit shall operate continuously without load at the rated speed of 10 pieces/min for not less than 4h, and meet the following requirements:

a) the unit operates normally, and the control system shall be able to meet various functions required for no-load operation

b) it runs smoothly without impact and stagnation

c) the oil circuit of the lubrication system is smooth, the lubrication is good, and there is no oil leakage

d) the air circuit system shall not leak

e) the safe shutdown shall comply with the provisions of 4.3.4

4.6 load operation

the unit shall operate at the rated production capacity of 10 pieces/min for not less than 21h, and meet the following requirements:

a) the unit operates normally, and the control system shall be able to meet various functions required for load operation

b) the service performance meets the requirements of 4.2

4.7 appearance

4.7.1 the quality of the outer surface coating shall meet the relevant requirements of 4.3.5 in yc/t 10.10-1993

4.7.2 the color of each complete machine shall be coordinated after it is composed of units

5 test method

5.1 electrical safety performance

the test method of insulation resistance, dielectric strength and protective grounding of electrical safety shall be in accordance with the provisions of 4.2 ~ 4.4 in yc/t 10.14-1993

5.2 noise

the noise sound pressure level test of the unit shall be carried out in accordance with the provisions of Appendix B (standard appendix)

5.3 effective operation rate

the unit operates normally for three consecutive days with a rated production capacity of 10 bars/min, one shift per day, and the assessment operation time of each shift is not less than 7h (if the assessment operation time of each shift is not guaranteed, the working time of the shift should be extended or re assessed). The effective operation rate is calculated according to formula (1):

......................... (1)

where: rated output = rated production capacity × (assessment time - non unit failure downtime)

note: there is a difference between the calculation of the effective operation rate of the unit and the assessment of the buyer's daily use of the effective operation rate of the unit, which is affected by resource allocation, environmental conditions, enterprise management and other factors

5.4 packaging quality

according to gb T 5606.2

6 inspection

the inspection of the unit is divided into delivery inspection, acceptance inspection and type inspection

6.1 factory inspection

6.1.1 the factory inspection items of the unit are 4.3 ~ 4.5 and 4.7, and 7.1, 7.2.1, 7.2.2

6.1.2 each unit shall be inspected by the quality inspection department of the manufacturer and attached with a product certificate before leaving the factory

6.2 acceptance inspection

6.2.1 the acceptance inspection items of each unit are 4.5 and 4.6

6.2.2 the unit acceptance inspection should be carried out at the purchaser. During the acceptance inspection of the unit, the working conditions and acceptance records shall be made as the acceptance certificate. See Appendix C (standard appendix) for the format of working condition records and acceptance records

6.3 type inspection

6.3.1 type inspection shall be carried out in case of one of the following situations:

a) trial production and finalization appraisal of new products or old products transferred to factories

b) after formal production, if there is a big change in the design, it may affect the product performance

c) in normal production, after accumulating 50 sets of output, it should be inspected periodically

d) when production resumes after three years of shutdown

e) there is a big difference between the ex factory inspection results and the last type inspection

f) when the national technical supervision institution puts forward the requirements for type inspection

6.3.2 the type inspection items are the key characteristic items and important characteristic items in all technical requirements of this standard and the importance classification table of product quality characteristics

6.3.3 the type inspection shall be randomly selected from the products passing the factory inspection. The sampling conditions are as follows: the sample rate is 10%, but not less than two sets

6.4 judgment rules

6.4.1 in all inspections, when the inspection results meet this standard, the product is judged to be qualified

6.4.2 in the inspection, when a certain index does not meet the provisions of this standard, it is allowed to conduct re inspection after commissioning. If the re inspection fails to meet the provisions twice